How We Manufacture and Check Every Ball

Production and quality control in Sialkot, Pakistan.

Screen printing a design onto football panels

On the Production Floor

How Every Ball Is Made

Cover material being prepared on a table at the TURF factory

01

Material Preparation

Cover materials are prepared for production.

Operator positioning cover material on a cutting press at the TURF factory

02

Panel Cutting

Cover material is cut into panels on presses.

Panel printing department

03

Printing and Branding

Designs and logos are screen printed onto the panels.

Feeding a panel through a stitching machine

04

Ball Construction

Panels are joined by stitching or bonding.

Wound bladders on racks beside the winding machines

05

Bladder Installation

Bladders are wound in our factory and built into the ball.

Football weight check on a digital scale

06

Weight Check

Balls are weighed.

Pressure testing equipment on the production floor

07

Pressure Test

Balls are pressure tested.

Checking a finished football beside the racks

08

Final Inspection

Finished balls are checked by hand.

The exact sequence depends on the construction.

Seven Ways
We Build a Ball

Choose a construction to see every model made that way.

32 panels stitched by hand, one seam at a time.

Panels joined on industrial stitching machines.

Machine stitched and seam sealed.

Featuring the widest panel layouts in our range.

Panels joined by thermal bonding rather than stitching.

PVC, microfiber or TPU outer layers.

Our patented construction, with foam and gel inside the panel.

Quality Control

Every stage of production carries its own check, from the weight of a ball to a final inspection by hand.

Football weight check on a digital scale

Weight checks

Balls are weighed on digital scales during production.

Pressure testing equipment on the production floor

Pressure testing

Pressure testing equipment is used on the production floor.

Checking a finished football beside the racks

Final inspection

Finished balls are checked by hand before they leave the floor.

Manufacturing
For Your Brand

The same production floor and quality checks are available for your own range, as OEM or private label.

Panel printing department

Frequently Asked
Questions

Can’t see your question? Our team will be glad to help.

In our own factory in Sialkot, Pakistan, run by Khalid Overseas Corporation.

Printing, stitching and bladder winding are on site, with laminated and thermally bonded balls alongside stitched ones.

Balls are weighed and pressure tested during production, and finished balls are checked by hand on the factory floor.

Yes. We manufacture OEM and private label sports balls. See how it works.

If your market or tender requires specific testing or documentation, include it in your enquiry and we will confirm what is available.